MilkoScan™ FT3 — Spare Parts Manual

document no 60085771 / rev 4 copyright 2020 / all rights reserved publisher foss analytical a/s, nils foss allé 1, dk 3400 hillerød, denmark tel +45 7010 3370 | fax +45 7010 3371 all information is liable to change without prior notice for latest information about documentation updates for your specific instrument, please contact your local foss representative revision history rev date of issue revised material 1 2020 04 09 first issue 2 2020 08 19 major update of spare parts and drawings 3 2022 01 24 major update of spare parts and drawings 4 2022 06 22 major update of spare parts and drawings table of contents general docid 1 1 explanation of definitions docid waste sensor docid pre heater docid sample pipette sample intake mod docid sample pipette mod main assy docid sample pipette mod main assy (cont ) docid system pipette mod docid ir source docid filterstick for ifu manifold 24 μm docid filterstick for ifu manifold 34 μm docid detector docid if unit main docid if unit main (cont ) docid bpv mod main docid m2 pump mod main assy docid h stage docid m1 pump mod main assy docid ctr mod main assy docid main unit docid main unit (cont ) docid main unit (cont ) docid main unit tube diagram docid main unit connection diagram docid basic unit with conductivity module docid index docid 1\ general this document contains spare parts for milkoscan™ ft3 warning please read safety precautions in the service manual prior to maintenance or exchange of spare parts the system may only be repaired by personnel certified by foss 1 1 explanation of definitions explanation of definitions used in this manual term definition drawing no foss drawing number page drawing page in foss database part no spare part number for ordering prod no foss production number note when ordering new spare parts, please use the part no stated in this manual for the parts in question 2\ waste sensor drawing no 60093513 | page 100 1 pos part no description prod no 2 60085248 bnc male to double banana 4 60078292 tube øø008/016 silicone (see fig 1) 3\ pre heater drawing no 60086467 | page 110 1 pos part no description prod no 4 60081085 heating cartridge and ntc cpl (see fig 2) 4\ sample pipette sample intake mod drawing no 60073632 | page 200 1 pos part no description prod no 3 60071292 pipette light guide sample pipette mod (see fig 3) 5\ sample pipette mod main assy drawing no 60071249 | page 210 1 pos part no description prod no 2 60079612 sensor optical switch fork for pipette c 3 60064537 miniature speaker 8 ohm, wire l=180mm 5 60040345 lid dampers 15 00208538 o ring 18 60071294 shaft for pipette rotation sample inta 21 60034902 vibrationdamper 31 60075728 spur gear m=0 8, for pipette rot mech 32 60080240 pipette motor cpl (see fig 4) 6\ sample pipette mod main assy (cont ) drawing no 60071249 | page 210 2 pos part no description prod no 26 60093006 sample pipette assy sample intake mod 60073632 30 60077361 waste funnel sample intake a 60073182 sample holder platform with holes placed note for installation this part is located in 60084298 foss inst kit milkoscan ft3 (see fig 5) 7\ system pipette mod drawing no 60073197 | page 300 1 pos part no description prod no 4 60073622 liquid sensor cpl system pipette assy 6 00039388 spring 500 60077482 cable erni smc 12pin 300mm 501 60080569 cable erni pvc (awg26) 4pin 300mm 502 60088654 cable blade 6 3 f/ring m3 1x22 l100 blk (see fig 6) 8\ ir source drawing no 60073908 | page 500 1 pos part no description prod no 4 60073905 ir source irma 8 00209452 o ring 500 60071333 cable erni smc 12p f/f 12x30 l150 (see fig 7) 9\ filterstick for ifu manifold 24 μm drawing no 60089326 | page 520 1 pos part no description prod no 2 60015107 o ring ø003 00xø1 00 (see fig 8) 10\ filterstick for ifu manifold 34 μm drawing no 60070544 | page 530 1 pos part no description prod no 2 60015107 o ring ø003 00xø1 00 (see fig 9) 11\ detector drawing no 60070995 | page 540 1 pos part no description prod no 1 60093007 detector cpl 60076967 5 60070130 detector pcb lid 500 60077478 cable erni smc 26p f/f 26x26 l160 (see fig 10) 12\ if unit main drawing no 60071578 | page 550 1 pos part no description prod no 19 60070021 filterstick for ifu manifold 34µm 60070544 20 60070134 fingerscrew for ø4 26 60084455 ifu manifold 31 60072743 bulkhead ifu gasket main assy 32 60093008 ir source assy 60073908 33 60084840 leda2 ifu 60072810 33 4a 01052263 pcb assy ifu control pcb 33 14 21 01052305 pcb assy thermobox heater pcb 35 60092630 cuvette milkoscan ft3 assy 60084456 (see fig 11) 13\ if unit main (cont ) drawing no 60071578 | page 550 2 pos part no description prod no 28 60075011 damper lord mount 33 6 60078531 ifu dryer cable 500 60080871 sensor optical switch fork cpl (see fig 12) 14\ bpv mod main drawing no 60071427 | page 600 1 pos part no description prod no 4 60071155 valve solenoid 2/2 nc 24v bürkert 6 60053831 membrane 11 60087522 bpv manifold cpl a 60093500 motor step kit for bpv (see fig 13) 15\ m2 pump mod main assy drawing no 60071424 | page 700 1 pos part no description prod no 1 60071155 valve solenoid 2/2 nc 24v bürkert 9 60093009 pressure sensor ø11, 0 30 bar (abs) cpl 60077108 10 60079419 heating cartridge ø6 5x50mm 24v/55w cpl 11 60090139 motor step 43x43 mm, screw l=2 in cpl a 60092440 repair kit for piston pump (see fig 14) 16\ h stage drawing no 60085620 | page 800 1 pos part no description prod no 15 60085631 inner housing w/ball h stage cpl a 60093501 motor step kit for h stage (see fig 15) 17\ m1 pump mod main assy drawing no 60071426 | page 810 1 pos part no description prod no 8 60091950 h stage 60085620 10 60093009 pressure sensor ø11, 0 30 bar (abs) cpl 60077108 11 60079419 heating cartridge ø6 5x50mm 24v/55w cpl 12 60090139 motor step 43x43mm, screw l=2 in cpl 15 01052233 pcb assy pipette light pcb 18 60015423 o ring ø002 50xø1 00 21 60050165 o ring ø011 50xø1 00 epdm 22 60086575 valve solenoid 2/2 nc 24v bürkert ø0 8 h 24 60044049 o ring ø004 00xø2 00 viton 75 sh 27 60083598 pressure sensor retainer 500 60078475 cable manifold light a 60092440 repair kit for piston pump (see fig 16) 18\ ctr mod main assy drawing no 60072623 | page 900 1 pos part no description prod no 1 60078314 fan axial 92x92x25 3414 cpl 7 60090830 power supply 60088699 23 01052407 pcb assy nat zynq pcb 26 01052347 pcb control pcb 500 60078537 power cable 24v control pcb 501 60078516 cable blade 6 3 f/ring m3 1x16 l130 y/g 502 60078517 cable blade 6 3 f/f 1x20 l200 y/g 503 60078508 cable blade 6 3 f/ring m3 1x18 l130 brn 504 60078519 cable blade 6 3 f/f 1x18 l170 blu 505 60078530 cable blade 6 3 f/f 1x18 l170 brn 506 60078507 cable blade 6 3 f/ring m3 1x18 l130 blu (see fig 17) 19\ main unit drawing no 60070150 | page 1000 1 pos part no description prod no 1 7 60084479 flange head bolt, m4x20, iso 7380 2, a2 1 9 00182782 washer 1 10 60078539 gas spring ø6 stabilus 1 12 60079472 damper foot 1 19 60071790 front hatch cpl basic cabinet assy 60045881 1 20 60073494 top hatch cpl basic cabinet assy 1 21 60078383 gas spring connector 1 22 60090207 flange head bolt, m4x8 iso 7380 2 a2 1 23 60076302 top lid seal short 7 60091949 display mod main assy 60073326 8 60070022 system pipette mod 60073197 10 60086467 pre heater assy 12 60078314 fan axial 92x92x25 3414 cpl 48 60065855 holder for tube ø4 0 12 pos pp black 703 60075782 label clean liquid 704 60075783 label zero liquid (see fig 18) 20\ main unit (cont ) drawing no 60070150 | page 1000 2 pos part no description prod no 13 60078510 fan centrifugal 135x135x38 24vdc 15 60078940 damper, pneumatic 28 01052349 pcb assy driver connection pcb 00584698 29 60048004 chassis id (see fig 19) 21\ main unit (cont ) drawing no 60070150 | page 1000 3 pos part no description prod no 500 60048020 cable, chas id pcb l=90 #2x0,25 ul 60023887 (see fig 20) 22\ main unit tube diagram drawing no 60070150 | page 1000 4 pos part no description prod no 26 60091427 tube ø01 59/ø03 18 ptfe l=0145 assy 35 60091424 tube ø01 00/ø01 59 ptfe l=075 assy 50 60086446 tube ø01 59/ø03 18 ptfe l=0300 assy 51 60088416 tube ø01 00/ø01 59 ptfe l=0130 assy 52 60074456 tube ø01 00/ø01 59 ptfe l=0090 assy 53 60074464 tube ø01 59/ø03 18 ptfe l=0725 assy 54 60075536 tube ø01 59/ø03 18 ptfe l=0415 assy 55 60074458 tube ø01 59/ø03 18 ptfe l=0255 assy 56 60070955 tube ø01 59/ø03 18 ptfe l=0130 assy (see fig 21) 22 1 tube dimensions and materials reference id dimensions and material material # b ø1 59/3 18 x 130 ptfe 60070955 c ø1 00/1 59 x 105 ptfe 60074456 d ø1 59/3 18 x 300 ptfe 60086446 e ø1 59/3 18 x 415 ptfe 60075536 f ø1 00/1 59 x 130 ptfe 60088416 g ø1 59/3 18 x 725 ptfe 60074464 gc ø1 59/3 18 x 145 ptfe 60091427 h ø1 00/1 59 x 105 ptfe 60074456 i ø1 59/3 18 x 255 ptfe 60074458 j ø1 00/1 59 x 075 ptfe 60091424 k ø1 59/3 18 x 415 ptfe 60075536 m ø1 59/3 18 x 415 ptfe 60075536 z ø8 0/ø16 0 x 850 silicone 60078292 (see fig 24) 23\ main unit connection diagram drawing no 60070150 | page 1000 6 pos part no description prod no 501 60081489 cable power control/driver l=0800 8 ul 502 60093452 ethernet cable 1 1 sf/ftp cat 6 cmx 503 60081519 cable minibridge 8p f/f 8x26 l620 (see fig 23) 24\ basic unit with conductivity module drawing no 60093239 | page 1100 1 pos part no description prod no 2 60092766 ft3 conductivity module bdl 60092345 (see fig 25) 25\ index part no page(s) 00039388 2, 4 00182782 36 00208538 8 00539056 12 01052233 32 01052263 22 01052305 22 01052347 34 01052349 38 01052407 34 60015107 16, 18 60015423 32 60034902 8 60040345 8 60044049 32 60048004 38 60048020 40 60050165 32 60053831 26 60064537 8 60065855 36 60070021 22 60070022 36 60070130 20 60070134 22 60070955 42 60071155 26, 28 60071292 6 60071294 8 60071333 14 60071790 36 60072743 22 60073182 10 60073494 36 60073905 14 60074456 42 60074458 42 60074464 42 60075011 24 60075536 42 60075728 8 60075782 36 60075783 36 60076302 36 60077361 10 60077478 20 60078314 34, 36 60078383 36 60078475 32 60078507 34 60078508 34 60078510 38 60078516 34 60078517 34 60078519 34 60078530 34 60078531 24 60078537 34 60078539 36 60078940 38 60079419 28, 32 60079472 36 60079612 8 60080240 8 60080871 24 60081489 46 60081519 46 60083598 32 60084455 22 60084479 36 60084840 22 60086446 42 60086467 36 60086575 32 60087522 26 60088416 42 60090139 28, 32 60090207 36 60090830 34 60091424 42 60091427 42 60091949 36 60091950 32 60092440 28, 32 60092630 22 60092766 50 60093006 10 60093007 20 60093008 22 60093009 28, 32 60093452 46 60093500 26